The effects of shot peening on low cycle fatigue life of 7075-T6 aluminium alloy round bar
- Authors: Peters, Donald Michael Dirk
- Date: 2014
- Subjects: Shot peening , Aluminum alloys -- Fatigue , Metals -- Fatigue
- Language: English
- Type: Thesis , Masters , MTech
- Identifier: http://hdl.handle.net/10948/2929 , vital:20364
- Description: The aim in this dissertation was to improve our understanding of the effectiveness of shot peening in prolonging fatigue life, of 7075-T6 Aluminium Alloy round bar, taking into consideration surface residual stress, microstructural and micro-hardness parameters. Three point bending, high stress, moderately low cycle, fatigue tests were conducted to study the effects of shot peening and associated surface residual compressive stresses on fatigue life. The influence of shot peening on the microstructure was explored, including the application of mechanical small plastic straining and surface skimming, to vary the surface residual compressive stresses and induce strain hardening. Tests were performed to measure residual stress-depth distribution, plastic straining, micro-hardness, and the microstructure analysed on scanning electron microscopy (SEM) fractographs. The Juvinall and Marshek life prediction model was used in conjunction with the Gerber equation for non-zero mean stress applications to generate a proposed life prediction model for this material which is user-friendly. The proposed life prediction model has a linear equation format with the flexibility to conservatively accommodate most of the various types, and combinations, of treatments applied in this research by the use of customised constants. The results show that there was good correlation between actual and predicted fatigue life as well as useful insights into the role of the microstructure in explaining fatigue life behaviour.
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- Date Issued: 2014
Characterising the stress-life response of mechanical formed AISI-1008 steel plate components
- Authors: Müller, Ruan
- Date: 2012
- Subjects: Materials -- Fatigue -- Testing , Metals -- Fatigue , Mechanical wear -- Measurement , Mechanical engineering
- Language: English
- Type: Thesis , Masters , MTech
- Identifier: vital:9616 , http://hdl.handle.net/10948/d1008102 , Materials -- Fatigue -- Testing , Metals -- Fatigue , Mechanical wear -- Measurement , Mechanical engineering
- Description: The main purpose of this research project was to determine the fatigue-life behaviour of AISI 1008 sheet steel which has been mechanically formed to a radius of curvature of 120mm and then to correlate the fatigue-life behaviour to that of the parent or “as manufactured” material. During the forming process it was felt important to induce plastic strain through stretch-bending by clamping the sides of a plate sample’s (width) edges in the bending fixture before being bent by a single acting mechanical press. It was determined through actual testing that there was a decrease in fatigue-life when the mechanical formed data was compared to fatigue data of the parent material. Standard fatigue mathematical models were used to relate the actual fatigue data. Due to the material being cold formed to a radius of curvature of 120mm, residual stresses induced during the forming process played an essential role during the fatigue-life prediction calculations. The maximum relieved stress in the parent material was compressive in nature having a magnitude of 11percent of the “as manufactured” yield strength (265 MPa). For the mechanical formed material compressive residual stresses were measured on the outer surface while tensile stresses were measured on the inner surface. The difference between actual number of cycles to failure to that calculated using the standard mathematical models for the parent material, ranged between 48 percent and 18 percent and for the mechanical formed samples between 35 percent and 1percent, depending on the strain amplitude used. An important aspect of this study was to determine the criteria required for mathematical modelling of the parent material as testing occurred between the limit of proportionality and yield point. Although this aspect requires further investigation the mathematical results obtained during this study were considered to be acceptable.
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- Date Issued: 2012